PROCESS COMBUSTION CORPORATION
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Burners and Combustors

Low emissions. High standards.

PCC’s high intensity, multifuel, low NOx burners, and combustors have set the standard for quality and reliability. While available in a wide range of standard sizes, we can custom engineer them to meet your unique needs. If desired, we can offer turnkey construction and project management to handle the job from start to finish.

High Intensity

Multifuel

Low NOx

Low NOx

As low as .02 lbs per million available

Heavy Liquids

Light Liquids

Burn

PCC Lox Nox Flame; burners-combustors

Gases

Any Combination

Ultra Low NOx Emissions

Burner designs use a variety of techniques to reduce flame temperature thus dramatically reducing NOx.

Low CO Emissions

The burner’s refractory baffles allow for strong stabilization and mixing, substantially reducing possible CO generation even at low O2 levels.

Allows for a turndown of up to 10:1 for gaseous fuels and 4:1 for liquids.

PCC Burner; burners-combustors

The standard burner accepts preheated combustion air up to 575°F. Higher temperatures, up to 850°F, can be used on burners with a heat resistant steel plenum. If required for safety or economy, adding an insulating inner lining to the plenum is an option. The standard burner requires a suitable high-temperature space to contain the whole flame initiated by the burner.

Standard Burner

PCC OGH Combuster; burners-combustors

This combustor combines PCC’s burner with a short refractory-lined air-cooled fire tube to mix fuel and air, initiate a stable flame front and provide a high-temperature environment where combustion air is preheated and mixed. This design provides an atmosphere where combustion continues to promote the relatively short and well-defined flame, which exits from the combustor. Limited space is required for completion of combustion.

OGH

PCC Burner Low NOx

PCC’s high intensity, multifuel, low NOx burners, and combustors have set the standard for quality and reliability. While available in a wide range of standard sizes, we can custom engineer them to meet your unique needs. If desired, we can offer turnkey construction and project management to handle the job from start to finish.

Low NOx

Quality - Reliability

Each burner is custom-designed and manufactured under strict quality control guidelines. The core of the ruggedly designed burner is the refractory baffle, which shields the burner internals from furnace radiation, allowing long life and stable operation over wide temperature and air/fuel ratio ranges.

Standard Burner

The standard burner accepts preheated combustion air up to 575°F. Higher temperatures, up to 850°F, can be used on burners with a heat resistant steel plenum. If required for safety or economy, adding an insulating inner lining to the plenum is an option. The standard burner requires a suitable high temperature space to contain the whole flame initiated by the burner.

OGH Combustor

This combustor combines PCC’s burner with a short refractory-lined air-cooled fire tube to mix fuel and air, initiate a stable flame front and provide a high-temperature environment where combustion air is preheated and mixed. This design provides an atmosphere where combustion continues to promote the relatively short and well-defined flame, which exits from the combustor. Limited space is required for completion of combustion.

Combustor designs are available for various heat release and preheated air.

 

Contact PCC to discuss your project and learn about our solutions.

Burners and Combustors industries include:

Chemical

Technologies to treat waste streams from Basic Chemicals (organic and inorganic chemicals, plastic resins, dyes, and pigments), Specialty Chemicals (adhesives and sealants, water treatment chemicals, plastic additives, catalysts and coatings) and the Agriculture Chemical manufacturing process.

Petrochemical

Treatment of waste streams from chemical products derived from petroleum. Specializing in Acrylonitrile and Acrylic Acid processes by using multi-staged technology which results in exceptionally low NOx levels.

Refining

Systems to control the waste stream from processes where a crude or semi-finished substance (such as metal, oil, or sugar) is converted (refined) into a finished or higher-grade product.  

Automotive

PCC’s technical solutions meet all aspects of Tier I, Tier II and Tier III manufacturing processes associated with the automotive industry. Treatment areas range from Dynamometer engine test stations to spray paint booth VOC elimination.

Textile

PCC's diverse Oxidation technologies provide the end user with options specific to the treatment of dyes, flame-retardants and other chemical treatments used in the manufacturing and treatment of textiles.

Landfill Gas

PCC offers several options for the treatment of off-gases and other wastes associated with the purification and enhanced processing of landfill and digester gases. From simple to very complex systems, PCC can provide a suitable solution.

Converting

PCC has a full range of oxidation/combustion technologies to treat off-gases for most processes associated with the conversion of raw materials into products.

Metals

Multiple combustion/oxidation technologies make-up the PCC Solution for industries that are required to treat off-gases from the manufacturing processes specific to the production of non-ferrous metals such as aluminum, copper, and zinc; and ferrous materials such as steel. 

Pharmaceutical

PCC offers alternative solutions to treat a wide range of process in the Pharmaceutical industry. Thermal and Biological Oxidation technologies, including Flameless Thermal Oxidation (FTO) are possible options.

Carbon

PCC offers a full range of technologies used to treat waste streams generated in the manufacture and refining of both activated carbon, carbon fibers,  and carbon black.

PCC Integration

With more than 1,000 systems successfully operating throughout the world, we’ve custom designed systems for many Fortune 500 companies ranging from $150,000 to more than $15 million.

PCC has experience working with many systems.  With installations successfully operating in over 35 countries, PCC has the knowledge and experience to integrate a new system with your current operating platform.

International Quality Certification, LLC

PCC's Quality Management System is certified in conformance with the ISO 9001:2008 standard.

PCC's adherence to consistent and predictable systems is a cornerstone of our long-term track record of success.

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1 (412) 650-5569

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