Flameless Thermal Oxidizer Systems & Design

"Performance beyond compliance."

Process Combustion Corporation's Flameless Thermal Oxidizer (FTO) systems are the best solution for applications that require the highest Destruction Removal Efficiencies (DRE) and lowest NOx emissions. Each FTO is fully automated and engineered to accept the full range of waste gas compositions and flow rates generated by our customer's manufacturing process.

Flameless Thermal Oxidizer

Untouchable DRE > 99.9999%

Ultra Low NOx < 1 ppmv

Self-sustaining for Waste Gas > 10 BTU/scf

100% Waste Gas Turndown Capability

How do we achieve such low NOx?

A typical burner system can have hot spots within its flame that exceeds 3000°F. High flame temperatures, even for short residence times (msec), can generate large amounts of Thermal NOx.

PCC diagram Thermal Oxider; flameless thermal oxidizers

PCC's Flameless Thermal Oxidizer premixes waste gas with air and natural gas prior to treatment. The FTO's operating temperature is lower and more uniform throughout the media bed which leads to NOx generation as low as 1 ppmv.

Flameless Thermal Oxidizer

Managing Change - Efficient management of waste stream

50% less Thermal NOx

In a global economy with a number of potential control technologies to choose from, it is important for companies to understand their options.

Flameless Thermal Oxidizers - Buner Technology Comparison

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Flameless Thermal Oxidizers FAQ

We serve industries including:

PCC Integration

With more than 1,000 systems successfully operating throughout the world, we’ve custom designed systems for many Fortune 500 companies ranging from $150,000 to more than $15 million.

PCC has experience working with many systems.  With installations successfully operating in over 35 countries, PCC has the knowledge and experience to integrate a new system with your current operating platform.

International Quality Certification, LLC

PCC's Quality Management System is certified in conformance with the ISO 9001:2015 standard.

PCC's adherence to consistent and predictable systems is a cornerstone of our long-term track record of success.

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